Laminated.
Seat Covers

Aerofoam designs and manufactures laminated aircraft seat covers specified by the world's leading airlines and seating OEMs seeking to elevate passenger comfort and cabin aesthetics across all classes of service. Our team works directly with interior designers, seating OEMs, and airlines from the earliest stages of every program — translating concepts and renderings into precision prototypes before moving seamlessly into full-scale production.

At the core of our laminated cover capability is a proprietary foam material developed exclusively by Aerofoam for aircraft seat cover applications — engineered specifically for wrinkle-free performance and tunable for comfort across every seating class. Processed through our automotive-style lamination line — a technology synonymous with wrinkle-free results and a perfect surface finish — and our solvent-free dry web lamination system, our laminated covers deliver an exceptional fit and refined surface quality across leather, fabric, and synthetic materials. This supports the full range of decorative applications including embroidery, stitching, embossing, debossing, and quilting without compromising material integrity.

Every laminated cover is precision cut on our twin-table Gerber CNC leather cutting system or Pathfinder cutting systems, then sewn and finished across our production floor of over 85 Durkopp sewing stations and 6 large format CNC sewing centers. Our solvent-free lamination process reduces VOC emissions, supports a cleaner manufacturing environment, and contributes to a healthier aircraft cabin interior — all while delivering the premium finish and long-term in-service performance that modern airline interior programs demand.

Aerofoam designs and manufactures traditional aircraft seat covers precision cut and sewn from premium leather, fabric, and synthetic materials. Our team works directly with interior designers, seating OEMs, and airlines from the earliest stages of every program — translating concepts and renderings into precision prototypes with speed and accuracy, and developing covers that reflect each airline's unique brand identity from initial sample through full production.

Our production floor is among the most capable in commercial aviation seat cover manufacturing — equipped with over 85 Durkopp sewing stations, 6 large format CNC sewing centers, a twin-table Gerber CNC leather cutting system, two Pathfinder cutting systems dedicated to fabrics and synthetics, two 4-color 4-station embroidery centers, and a dedicated pattern maker with a full digitizing suite. This breadth of in-house capability allows our artisans to execute complex designs, intricate embroidery, and decorative stitching, embossing, and quilting at scale — with every cover delivered as a turnkey, ready-to-install component that meets the highest standards of quality and in-service performance.